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Ron Stewart
941 posts and
24 followers
in over 3 years
Northern Alabama
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Floating Serpentine Shelf #2: Torsion Box Design
Ron Stewart
In my final design, each individual shelf and vertical side is a narrow torsion box (1 3/4" thick) with a skeleton made of 3/4" thick plywood spine...
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Floating Serpentine Shelf #1: Introduction
Ron Stewart
This series of blog posts describes my Floating Serpentine Shelf project in detail. 2/6/2026 Note: I originally posted this blog on LumberJocks ba...
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Butterfly Cabinet #8: Blog Post 8: Completing the Doors (and the Project)
Ron Stewart
Now it was time to work on the brass disk wing disks. Each disk would fit into a shallow (about 0.04” deep) 5/8” diameter well. Before proceeding,...
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Butterfly Cabinet #7: Adding Door Details
Ron Stewart
[11.00 Door Details.jpg] Earlier, I had cut the doors to size and drilled the hinge cup holes. Before I could apply finish and add the brass disk...
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Butterfly Cabinet #6: Building the Drawers
Ron Stewart
[10.00 Drawer Details.jpg] The drawer boxes were easy to build. I made them from 12 mm Baltic birch plywood. I prefinished the insides with poly, ...
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Butterfly Cabinet #5: Assembling and Completing the Case
Ron Stewart
The glue-up was easier than it is for most projects. It involved gluing the sides and center assembly to the top and bottom panel. [08.00 Case - ...
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Butterfly Cabinet #4: Testing Finishes and Pre-finishing the Case
Ron Stewart
I built the cabinet from maple to save money. Now it was time to try to darken it to the middle-toned mahogany finish our friend wanted. I knew I d...
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Butterfly Cabinet #3: Building the Case
Ron Stewart
[04.00 Case - Details.jpg] Most of the case parts are between 12” and 13 1/2” wide and required two-board edge glue-ups. I don’t like having glue ...
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Butterfly Cabinet #2: Materials
Ron Stewart
Initially, I planned to use sapele for the cabinet. Unfortunately, it’s 60% more expensive than maple, so I opted for the latter, knowing that I’d ...
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Butterfly Cabinet #1: Design
Ron Stewart
This is the start of a blog series about my Butterfly Cabinet project. It started over a year ago with a request from my wife’s best friend for ...
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Folding Work Table and Storage Bracket #8: Leg Locks
Ron Stewart
As soon as I assembled the tables, I encountered a problem. Once the tables were on the ground, they were stable. Getting them there was like what ...
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Folding Work Table and Storage Bracket #7: Storage Bracket
Ron Stewart
[01.09 Folding Work Table Mounting Bracket.jpg] A section of the wall on the front side of the garage was just the right size for the tables. I ...
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