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Ron Stewart
930 posts and
25 followers
in about 3 years
Northern Alabama
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Floating Serpentine Shelf #7: Applying the Finish
Ron Stewart
Unlike most projects, finishing was by far the easiest part of this one. I sanded everything to 280 grit and, in preparation, used every portable ...
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Floating Serpentine Shelf #6: Overall Structure (Odds and Ends)
Ron Stewart
The overall shelf's structure comprises several elements: • A back panel that is a one-sided torsion box. • Individual shelves that are torsion box...
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Floating Serpentine Shelf #5: Completing the Torsion Boxes
Ron Stewart
I had the assembled shelf/side torsion box skeletons and beveled skins. All that was left was gluing the skins to the skeletons, hopefully without ...
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Floating Serpentine Shelf #4: Cutting the Torsion Box Skins
Ron Stewart
My original design for the individual shelves would have been significantly easier to build than the ones I ended up building. I had planned to bui...
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Floating Serpentine Shelf #3: Building the Torsion Box Skeletons
Ron Stewart
(I actually cut and beveled the edges of the thin plywood skins first, then sized the skeleton parts to match, but I'll describe the work in revers...
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Floating Serpentine Shelf #2: Torsion Box Design
Ron Stewart
In my final design, each individual shelf and vertical side is a narrow torsion box (1 3/4" thick) with a skeleton made of 3/4" thick plywood spine...
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Floating Serpentine Shelf #1: Introduction
Ron Stewart
This series of blog posts describes my Floating Serpentine Shelf project in detail. 2/6/2026 Note: I originally posted this blog on LumberJocks ba...
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Butterfly Cabinet #8: Blog Post 8: Completing the Doors (and the Project)
Ron Stewart
Now it was time to work on the brass disk wing disks. Each disk would fit into a shallow (about 0.04” deep) 5/8” diameter well. Before proceeding,...
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Butterfly Cabinet #7: Adding Door Details
Ron Stewart
[11.00 Door Details.jpg] Earlier, I had cut the doors to size and drilled the hinge cup holes. Before I could apply finish and add the brass disk...
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Butterfly Cabinet #6: Building the Drawers
Ron Stewart
[10.00 Drawer Details.jpg] The drawer boxes were easy to build. I made them from 12 mm Baltic birch plywood. I prefinished the insides with poly, ...
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Butterfly Cabinet #5: Assembling and Completing the Case
Ron Stewart
The glue-up was easier than it is for most projects. It involved gluing the sides and center assembly to the top and bottom panel. [08.00 Case - ...
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Butterfly Cabinet #4: Testing Finishes and Pre-finishing the Case
Ron Stewart
I built the cabinet from maple to save money. Now it was time to try to darken it to the middle-toned mahogany finish our friend wanted. I knew I d...
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