The door blank needs to be split into 2 parts - a door top and a door front. I'm going to join them with a mitered rabbet joint. This will be a new experience for me.
I cut the step for the rabbet on the router table.
The rest of the cuts were done on the table saw. First I have to make the blade is set at an exact 45 degrees.
It took a bit few passes to sneak up on the fit for the joint. I was so involved I forgot to take any set up pictures. Here is the result.
I then glued the mitered rabbet as the first assembly step.
While the glue set up I worked on the door sides. After cutting them to length I clamped the door sides and box sides with some sacrificial blocks to cut the notches for the hinges.
Each set of notches required 2 passes. Here is the first pass:
And the second pass:
This view is of the start of the second pass on the second set of notches.
And done!
Once the glue in the mitered rabbet joint was set I added the sides.
That brings us to an assembled set of door blanks. Progress was a little slow with a good deal of fine cuts and fitting.