I saw a parquetry picture on google and wanted to make it.
I had small leftover of salvaged Douglas fir from my picnic table
I also had some small off cut of Cherry and walnut
There are 2 kind of element in that design. If you count the color of the thinner pieces then three.
Cut the Douglas fir into manageable sections
These section will be cut into hexagons as drawn below
To cut the hexagons I made a quick jig and attached it to my cross cut sled
basically cut 1 corner then rotate and cut again until all 4 corners a cut
I set my cross cut sled for 45 degree miter cut and I also set a stop block to cut the side pieces to length
After reading Paul’s blog about hide glue
I Got my Hide glue ready for action
https://woodworkingweb.com/entries/212-hide-glue-first-encounter
After the glue was dry, onto the drum sander to flatten the board and thickness it.
I learned not take this kind of pattern through the planer to 1/4 inch :)
Applied a couple of water based poly ( good drying time but terrible color tone; no warmth)
I also prepared a dummy from salvaged pallet wood that I will use during the routing operation just to make sure of the setup
Please note that the procedure below is from BritBoxMaker and his easy miter technique is nicely described
in this blog: http://lumberjocks.com/BritBoxmaker/blog/17048
Thanks Martyn!
First cut is 1/8 inch for the bottom of the box
Cut the lipping grooves with a 3/8 inch strait bit
Then the folding groove with a “v” 90 degree bit
It all fold nicely with no effort
Once the setup worked, I did the same thing for the actual pattern. Note the blue tape that will hold it together.
Cut the corners that are not needed
Dry fitting test. That also allow to measure the ply for the bottom
Got out the hide glue that has been hibernating in the refrigerator then glued up and tape it to hold.
After it’s all dry…
The corner cut off help in separating the top from the body
Cut and mitered some 1/8 padauck pieces for the lips
I usually use my bandsaw to cut the separation of the top. Sunday night, with dinner ready I rushed and did it on the table saw. I screw up a little, just enough to upset me quit a bit.
Picture uploading decided not to work anymore. will show that in the comment section…
Abbas, Castro Valley, CA
picture of the screw up:
Abbas, Castro Valley, CA
Great little box Abbas. I’m sure that the small nick can be fixed without showing. I love the pattern.
Mike, an American living in Norway
Beautiful. How about a finished photo with hardware? Are you going to hinge the top or leave put a pull on the lid or something?
Losing fingers since 1969
That’s just sweet Abbas.
Chain link fencing never looked so good!
The early bird gets the worm but its the second mouse that gets the cheese.
The first couple of pics I thought you were making a cutting board, I was thinking “that’s a lot of work for a cutting board…and why is he making it so thin?” Thanks for sharing the process, that is a beautiful looking box with a unique pattern.
Rob, Sault Ste. Marie, Ontario
Thanks Mike. It’s a little harder because the pattern. I will try to figure the weekend. no more rushing.
Brian, Thanks. No hinges. Just the lid on top. If I am successful in fixing somewhat the mistake it will be posted as a project.
Thanks Paul. I am actually quite stress by the end result. All my making.
Thanks Rob. Making a cutting board was an idea I contemplated before stating the project. The pattern would be ruined on the first contact with a knife :). I will be making some cutting board soon though.
Abbas, Castro Valley, CA
That is looking wonderful and thanks for the great pictures of the build process .
This is great inspiration and a tease for getting into box making again but there are too many other things on the list .
I always enjoy your posts because they are so detailed and well explained with pictures .
Klaus
Thanks Kiefer!
Abbas, Castro Valley, CA
Awesome job lanwater!
Great blog also.
If I ever get around to do something like this I will refer back to it for the good info you have posted.
Thanks,
(trying to find time to get back to things)
Figuring out how to do something you have never done is what makes a good challenge.
Thanks Bently.
You never left things, you are just doing different things :)
Abbas, Castro Valley, CA
Great job with the details on the build.
This turned out quite nice.
Thanks for posting
Thanks John!
Abbas, Castro Valley, CA